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RICE MILLING UNIT

Capacity 289 MT/Day Plant and Machinery cost 236.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 38.03 %
Break Even Point (BEP) 46.93 % TCI 1074.00 Lakhs
Cost of Project 1074.00Lakhs

Description:

Rice (Oryza sativa L.) is one of the leading food crops of the world, and is produced in all the continents. Rice was an important food even before the dawn of written history. One centre of origin of cultivated rice is thought to have been in South east Asia. That is in eastern India. Indo- China and Southern China, Another probably was in Africa. Rice is one of the most important food grains. It is used in almost all homes as eatables. It has good filling capacity as a food grains. Rice is one of the leading food crops of the world. However, a comparatively small amount of rice moves in world because a high percentage of the world rice crop is consumed in the countries where it is produced. Human civilization has depended upon cereals from its dawn. Rice is the principal cereal group grown in warm humid areas of subtropical region mainly Pakistan, India, Burma, Indo China, Japan etc. Maize is an important cereal grown in America, South Africa, Argentina, Brazil USSR & China. Rice is generally considered to be a tropical crop. It is, however, an important crop in subtropical and temperature zones. Rice is in fact the principal cereal food in Asia and in some countries in Africa and Latin America and is used as food in all countries in the world. In many Asian countries, the average individual gets half or more of his total calorific intake from rice. The "Soutellum" divide the "Endosperm" which is the main starchy portion of the grain, from the "ambary" or germ". The purposes of rice milling are to separate the husk (shelling) and the outer bran forms the kernel. The crop area and production of rice in the world are second only to wheat. The world Rice Crop area is only about 58% as much as that for wheat. Over 95% of the world production of rice is used for human food. The production in India (about 40 million tonnes) forms about 40 percent of total production of all food grains. There are a number of big rice plates in India apart from about 60,000 small rice mills of less than 2 tonnes per hour capacity. However, there is still a scope for setting up mini rice plant in various parts of India with a view to meet the local demand and providing employment to local people. Brown rice has a greater food value than white, Because the outer coating of brown rice contains added minerals and protein, As a food rice is low in fat and (compared with other cereal grains) in protein. Brown rice is considered to hold greater food value than its white grain counterpart. Brown rice does not get milled, thereby keeping its darker color. Like white rice, brown rice has its husks removed during the cultivation process. Brown rice contains 8-percent protein and is a good source of thiamine, niacin, riboflavin, iron and calcium. Traditionally, brown rice is the least favorite of all the rice’s. The Rice milling is the process that helps in removal of hulls and bran’s from paddy grains to produce polished rice. Rice is rich in genetic diversity with thousands of varieties grown throughout the world. Rice has been one of man's most important foods. Today, this unique grain helps sustain two-thirds of the world's population. It is life for thousands of millions of people. It is deeply embedded in the cultural heritage of their societies. About four-fifths of the world's rice are produced by small-scale farmers and are consumed locally. Thus rice milling is the process of removing husk and part of bran from paddy in order to produce edible rice. Husk which is woody is not edible and must be first removed. A part of the bran (including germ) also should be remove to make the rice easy to cook and digest. USES AND APPLICATION All of the Principal cereal crops are used for food. Rice, wheat and Rye are used primarily as human food. Maize, sorghum, and Millet are important foods in some countries but are generally considered to be feed crops. Barley and oats have important uses for human food and beverages but most of the production is used for feed. Rice is used mainly as food in the form of whole milled grain cooked in water. It may also be used as flour, or in broken form. Rice is a fairly high cost commodity which limits its use in industrial products. However, rice milling by products have many uses. Since hulls or husks make up about 20% of the rough rice as it is received at the mill, considerable effort has been made to find uses for them. At one time most of the hulls were used as a fuel in the steam plants which provided power for rice mills but this is no longer a common practice. At present time hulls are used primarily in feeds, as an adjunct to prevent caking in fertilizers, for mixing with small seeded forage plants for reseeding ranges, for animal and poultry bedding, and as loose insulating material in walls of building and cold storage facilities. Finely ground hulls are also suitable for use in phenolic resins and in phenol formaldehyde plywood glues. Rice hulls are seldom used for the production of methyl alcohol, acetic acid, and other products because cheaper sources are available. They are not suitable for making paper or rayon pulps because of their short fibers and relatively low alpha – cellulose content etc. MARKET SURVEY Rice is one of the most important food crops of India in term of both area, production and consumer preference. India is the second largest producer and consumer of rice in the world. Rice production in India crossed the mark of 100 million MTnes in 2011-12 accounting for 22.81% of global production in that year. The productivity of rice has increased from 1984 kg per hectare in 2004-05 to 2372 kg per hectare in 2011-12. Indian share in global rice production has been hovering in the range of 19.50 to 24.52 % .Indian share dipped below 20 percent only in 2009-10. Production of rice in India is expected to drop this year from 104.3 million MT to 101.80 million MT (including 11.11 million MT rabi production) due to lower kharif output pegged at almost 90.69 million MT. PRESENT MANUFACTURERS A V I Export (India) Ltd. Agrawal Oil Extractions Ltd. Ambalica Enterprises Ltd. Ankit India Ltd. Arvind Kumar Nand Kumar Ltd. B C L Industries & Infrastructures Ltd. B G H Exim Ltd. Cargill India Pvt. Ltd. Chaman Lal Setia Exports Ltd. Daawat Foods Ltd. Dolphin International Ltd. Doon Valley Rice Ltd. Emmsons International Ltd. G R M Overseas Ltd. Goel International Pvt. Ltd. Graintec India Ltd. Jagdamba Foods Ltd. K J International Ltd. K R B L Ltd. Kohinoor Foods Ltd. L T Foods Ltd. Lakshmi Energy & Foods Ltd. M K International Ltd. Mega (India) Ltd. Modern Flour Mills Ltd. Navjivan Roller Flour & Pulse Mills Pvt. Ltd. Olam Exports (India) Ltd. Oswal Agro Furane Ltd. P K S Ltd. Padam Cotton Yarns Ltd. Petro Plast Industries Ltd. Punjab Basmati Rice Ltd. Punjab Greenfield Resources Ltd. R T Exports Ltd. Rameswarlal & Co. Ltd. Rashel Agrotech Ltd. Rei Agro Ltd. S K Roller Flour Mills Ltd. S S A International Ltd. Sachdeva & Sons Inds. Pvt. Ltd. Sachdeva & Sons Rice Mills Ltd. Shakti Bhog Foods Ltd. Shakti Bhog Snacks Ltd. Shree Giriraj Inds. Ltd. Shree Gobind Udyog Ltd. Shree Gopal Vanaspati Ltd. Shree Sanmati Rice Ltd. Shri Lal Mahal Ltd. Shri Lal Mahal Overseas Ltd. Shri Vardhman Overseas Ltd. Shri Vishnu Eatables (India) Ltd. Sri Ramalinga Choodambikai Mills Ltd. Sudarshan Overseas Ltd. Sun Agro Foods & Exports Ltd. Sunstar Overseas Ltd. Thapar Agro Mills Ltd. Unified Agro Inds. (India) Ltd. Usher Agro Ltd. Ushodaya Enterprises Pvt. Ltd. Victor Foods India Ltd.

Rice Milling Unit

Capacity Milled Rice (1401 Type): 65 MT / day Milled Rice (1509 Type): 65 MT / day Rice Bran: 10 MT / day Ri Plant and Machinery cost 218.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 30.00 %
Break Even Point (BEP) 54.00 % TCI 0.00 Lakhs
Cost of Project 1038.00Lakhs

Description:

Rice is one of the leading food crops of the world, and is produced in all the continents. Rice was an important food even before the dawn of written history. One centre of origin of cultivated rice is thought to have been in South East Asia. That is, in eastern India. Indo-China and Southern China, Another probably was in Africa. Rice is one of the most important food grains. It is used in almost all homes as eatables. It has good filling capacity as a food grains.

 Agriculture is the main occupation of the rural population in West Bengal. Among various crops, rice is the principal food crop of the State. West Bengal is the largest producer of rice in the country with an annual output of around 150 Lakh Tonnes. The rice is obtained after hulling/DE husking of paddy in a rice mill.

 The paddy comprises of 65% milled rice, 24%husk, 5% bran layers. Paddy in its raw form cannot be consumed by human beings. It needs to be suitably processed for obtaining rice. Rice milling is the process which helps in removal of hulls and bran from paddy grains to produce polishedrice. Rice milling is the process of removal of husk and bran layer from the paddy to produce whole white rice kernel. The rice should be free from impurities and should contain minimum number of broken grains. Food Corporation of India (FCI) is the main purchaser of rice. About 20 to 25% of total production of rice isprocured by FCI for at Minimum Support Price for Public Distribution System.

 The production in India (about 40 million tonnes) forms about 40 percent of total production of all food grains. There are a number of big rice plates in India apart from about 60,000 small rice mills of less than 2 tonnes per hour capacity. However, there is still a scope for setting up mini rice plant in various parts of India with a view to meet the local demand and providing employment to local people.

 India has about 82000 registered single huller units, 2600 double hulling unit, 5000 units of disc sheller cum polisher and 10000 units of rubber roll sheller. Theaverage capacity of these units ranges between 2 tonnes per hour to 10 tonnes perhour. In India, rice milling business has a turnover of more than Rs.25, 500croreper annum. Among other states, Punjab, Haryana, Andhra Pradesh etc. also produce large quantities of rice.

 Rice provides about 20 percent of the global average calorie intake. Although produced and consumed across the five major continents, the crop is concentrated overwhelmingly in Asia, which accounts for some 90 percent of global production and consumption, with China and India alone responsible for about half of the world total. Rice is mostly consumed in the country where it is produced, so trade in rice is small, both in absolute terms and as a proportion ofglobal production. Since the early 1990s, the volumes of rice exchanged internationally have risen quantity-wise, but also in relation to production, resulting in a expanding and strengthening of the International rice market.

 The India rice milling market is expected to value an estimated USD 392.6 million by the end of 2022 and witness a steady CAGR of 3.51% during the forecast period of 2016 - 2022. The high production of rice in this region and increasing demand for good quality rice are some key drivers for the growth of the rice milling market in India.

 India being one of the world’s largest producers of rice, possesses a significant rice milling market. A global and local increase in population has led to a higher production of rice in the country to meet both domestic and export demands.

 Few Indian major players are as under

Best Foods Ltd.

Bajaj Basmati Pvt. Ltd.

Baba Agro Food Ltd.

Amira Pure Foods Pvt. Ltd.

Alia Rice Mill Pvt. Ltd.

Almaha Foods Intl. Pvt. Ltd.

Chennai Gate Rice Inds. Pvt. Ltd.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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• Good Present/Future Demand
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• What will be the market potential?


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The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR